Single-Use Jaw Crusher Toggle Plates vs. Hydraulic Toggle Relief Systems

Apr 10, 2020

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Jaw crushers are immensely powerful machines, able to process and reduce aggregate and demolition material efficiently. Despite their powerful nature, they are not immune from damage and generally require a safety device called a toggle plate to protect them.

What is a toggle plate? In a machine like the jaw crusher, toggle plates are a valuable component that essentially serve as a safety joint and fuse that is attached to the moving jaw.

A toggle plate basically operates like a fuse. If any material enters a jaw crusher that cannot be crushed, whether due to its size or composition, the toggle plate is meant to break, relaxing the moving jaw open to allow for the uncrushable material to fall through or be removed manually.

Single-Use Jaw Crusher Toggle Plates vs. Hydraulic Toggle Relief Systems

Traditionally, jaw crusher toggle plates are made of metal machined or cast in a way that they are expected to fracture or bend at a certain pressure, indicating something too hard is in the crushing chamber.

However, for many jaw crusher owners and operators, spending time to remove broken toggle plates, spending money to replace them, and spending even more time to reinstall them incurs a substantial cost.

A modern solution to this problem has been the hydraulic toggle relief system that was conceived to replace the single-use toggle plates.

Instead of the toggle self-destructing when an uncrushable material enters the jaw crusher, a hydraulic relief system simply relies on its hydraulic technology to relax automatically, allowing the material to pass through or be removed, and then to reset.

The hydraulic toggle relief system was engineered to serve as a sustainable alternative to its consumable equivalent, eliminating the need to replace fractured toggles. However, traditional hydraulic toggle or relief systems require extremely high pressures in the system to achieve the necessary forces required to hold the jaw in place for crushing.

Earlier in March, Eagle Crusher unveiled its own hydraulic toggle relief system at CONEXPO-CON/AGG 2020, North America’s largest construction trade show.

The Eagle Crusher hydraulic toggle relief system is available to be equipped onto any Eagle Crusher jaw crushers and will reduce unexpected downtime, decrease unnecessary replacement costs, and keep you up and running.

The unique, patent-pending system differentiates itself from other hydraulic systems as it utilizes much lower hydraulic pressures to hold the toggle in place, increasing durability and reducing risk of system failure.

For complete Eagle Crusher hydraulic toggle relief system product specifications, please contact a Team Eagle sales representative.

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Previous Posts

Screening Plants and Systems for Serious Crushing Projects

The most effective crushing operations are often complemented by an appropriate configuration of screening plants and systems that can best sort and stockpile the material being processed as efficiently possible. Eagle Crusher manufactures a comprehensive range of...

Which Screening Setup Can Optimize Your Crushing Operation?

Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product. With so many options and...

Eagle Crusher Company Updates – April 2021

Eagle Crusher Names New Del. and MD. Crushing and Screening Plant Distributor Eagle Crusher Co., Inc. is proud to announce GT Mid Atlantic as the new Eagle Crusher distributor for the states of Delaware and Maryland. The company will represent Eagle Crusher’s full...

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In order to protect team members who are performing maintenance on crushing equipment like portable plants, energy must be completely removed and disconnected from relevant components to make maintenance safe through a process known as an isolation procedure or more...

Optimize Your Crushing with Eagle Crusher’s Configurable Designs

Working in the crushing industry can lead to some unique challenges on the job site. How to best lay out equipment to optimize production? What type of crushers are needed to reduce the material efficiently? Will one crusher be enough for the job? Eagle Crusher is...

Properly Feeding Material for Crushing

On a crushing site, there are many moving pieces and parts that work together to ensure that production is optimized and remains issue-free, like the loaders, the crushers, screening plants, conveyors, etc. Loaders transporting material to the crusher have the...

Reselling Portable Plants & Buying Preowned Crushing Equipment

Portable crushing plants like those that Eagle Crusher manufactures are engineered to be high quality and heavy-duty products in order to withstand the extreme amounts of wear and tear associated with crushing and screening materials like aggregate, concrete, and...

Eagle Crusher Company Updates – March 2021

Eagle Crusher Exhibits at C&D World 2021 The Eagle Crusher sales team exhibited our comprehensive line of crushing equipment and services at the C&D World 2021 Conference & Exhibition, hosted at the AT&T Hotel and Conference Center on March 21...

Wearing PPE and Crushing Safely

Heavy material like aggregate and concrete blocks can move around a crushing site quickly, from the loader, into an impactor, and out across conveyor belts. All of this moving material, paired with the site’s heavy machinery, can present job hazards. Crushing teams...

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