Overview of Specialty Systems
Eagle Crusher manufactures three specialized crushing and screening systems to meet unique application requirements:
- The MaxRap® System: An onsite system for crushing and precisely screening reclaimed asphalt pavement (RAP) to maximize quality and profitability in asphalt production.
- MaxRap® 25 Portable: A portable version of the MaxRap System that brings the same precision RAP crushing and screening to multiple locations for ultimate flexibility.
- Jaw/Impactor System: A high production jaw crusher and impactor combination for processing hard, abrasive rock into multiple product sizes.
Each system integrates Eagle Crusher’s proven equipment designs into an optimized configuration for processing challenges that standard plants can’t match.

Specialty System Models

The MaxRap® System
The MaxRap System is engineered specifically for reclaimed asphalt pavement (RAP) processing. It combines an UltraMax® Impactor with a triple deck screen for precisely-sized, high quality RAP to meet tight mix specifications.
Key features of The MaxRap System include:
- Actuated diverter chutes for multi-deck screening, blending, and bypass
- Calibration chute for easy sampling and mix verification
- Dual side screen access platforms for maintenance
- Ability to run screen independently for RAP sizing
- Lifetime warranty on the impactor’s solid-steel sculptured rotor
The MaxRap System is available in UM-05 with 5’x16’ screen, UM-25 with 6’x20’ screen, and UM-69 with 7’x24’ screen configurations to match 400 TPH, 600 TPH, and 800 TPH asphalt plants. Integrate it with any asphalt plant control automation for seamless production of high-quality mix.

MaxRap® 25 Portable
Get the same precision RAP crushing and screening as the MaxRap System but with the flexibility to process at multiple locations. The MaxRap 25 Portable features the UltraMax UM-25 Impactor with a 6’x20′ triple deck screen on a tracked chassis for maximum mobility.
The MaxRap 25 Portable features:
- Hydraulic lift and leveling for quick setup and teardown
- Pre-wired receptacles for radial stackers
- Actuated diverter chutes for flexible product screening
- Service platforms on both sides of the screen
- Removable electrical control panel
- Lifetime warranty on the UM-25 Impactor rotor
The MaxRap 25 Portable makes it easy to process RAP stockpiles wherever they are located to produce high-quality material for multiple asphalt plant locations. Crush and screen at the stockpile, then truck the sized RAP to the plant as needed.

Jaw/Impactor System
When you need to crush the hardest rock into multiple products
with maximum uptime, the Eagle Crusher Jaw/Impactor System is the answer. This system combines the rugged 3242 Jaw Crusher, a 6’x20′ screen, UltraMax UM-15 Impactor, and a 5’x14′ inclined screen to process abrasive stone into up to five product sizes.
The Jaw/Impactor combo is ideal for aggregate producers needing high production of crushed products including concrete stone, asphalt stone, base material, and manufactured sand. The jaw reduces large feed before the impactor processes the pre-screened material into uniform, cubical product.
Benefits of the Jaw/Impactor System include:
- Efficient diesel or electric power
- Compact layout to minimize footprint
- Flexibility to run jaw and impactor together or independently
- Simple integration with product stacking conveyors
- High throughput of hard, abrasive materials
- Reduction of recirculating loads with two-stage crushing
With proven Eagle Crusher designs and a lifetime rotor warranty on the impactor, this system delivers reliable performance in the toughest conditions. Customize it with stationary, skid mounted, or portable plants to fit your operation.
Get in Touch
Contact us to learn more about how Eagle Crusher’s specialty systems can revolutionize your crushing operation with maximized precision, quality and profitability.
For detailed information or to locate a dealer, reach out to Eagle Crusher at 1.800.25.EAGLE (253.2453) or via email at sales@eaglecrusher.com.