A Game of Efficiency: Open and Closed Circuit Crushing

Jun 2, 2020

Recent Posts

Which Screening Setup Can Optimize Your Crushing Operation?

Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product. With so many options and...

Eagle Crusher Company Updates – April 2021

Eagle Crusher Names New Del. and MD. Crushing and Screening Plant Distributor Eagle Crusher Co., Inc. is proud to announce GT Mid Atlantic as the new Eagle Crusher distributor for the states of Delaware and Maryland. The company will represent Eagle Crusher’s full...

Following Lockout-Tagout Procedure to Protect Crushing Personnel

In order to protect team members who are performing maintenance on crushing equipment like portable plants, energy must be completely removed and disconnected from relevant components to make maintenance safe through a process known as an isolation procedure or more...

Optimize Your Crushing with Eagle Crusher’s Configurable Designs

Working in the crushing industry can lead to some unique challenges on the job site. How to best lay out equipment to optimize production? What type of crushers are needed to reduce the material efficiently? Will one crusher be enough for the job? Eagle Crusher is...

Properly Feeding Material for Crushing

On a crushing site, there are many moving pieces and parts that work together to ensure that production is optimized and remains issue-free, like the loaders, the crushers, screening plants, conveyors, etc. Loaders transporting material to the crusher have the...

Reselling Portable Plants & Buying Preowned Crushing Equipment

Portable crushing plants like those that Eagle Crusher manufactures are engineered to be high quality and heavy-duty products in order to withstand the extreme amounts of wear and tear associated with crushing and screening materials like aggregate, concrete, and...

Eagle Crusher Company Updates – March 2021

Eagle Crusher Exhibits at C&D World 2021 The Eagle Crusher sales team exhibited our comprehensive line of crushing equipment and services at the C&D World 2021 Conference & Exhibition, hosted at the AT&T Hotel and Conference Center on March 21...

Wearing PPE and Crushing Safely

Heavy material like aggregate and concrete blocks can move around a crushing site quickly, from the loader, into an impactor, and out across conveyor belts. All of this moving material, paired with the site’s heavy machinery, can present job hazards. Crushing teams...

Powerful Portable Crushing Plants for C&D Recycling

Recycling materials like concrete and asphalt collected from construction and demolition waste through the use of crushing equipment like portable plants is an industry that has seen tremendous success for its positive environmental impact and cost-saving results....

Sorting Rebar and Metal Contaminants When Crushing Concrete

In the crushing industry, C&D recycling has grown in popularity in recent years for its significant waste-saving results; millions of tons of concrete and asphalt are able to be diverted from landfills every year which results in big savings for companies and...

In the world of crushing, efficiency is king. From the second material is fed into a hopper until it is screened, crushed, and conveyed to a stockpile, every moment matters. For this reason, it is critical to layout your portable plant and crushing equipment in a way that maximizes output while minimizing redundant processing.

No matter the industry, be it aggregate production, construction and demolition recycling, or asphalt, there are generally two types of crushing equipment layouts that are installed for the job: an open circuit layout and a closed circuit layout.

A Game of Efficiency: Open and Closed Circuit Crushing

An open circuit crushing operation is distinguished by its multi-stage layout of screening and crushing equipment. Material flows through these plants without ever being returned back for additional processing.

In a closed circuit crushing operation, material can be crushed by equipment like an impact crusher or jaw crusher and then returned back to that same crusher for further reduction, if necessary.

The employment of either of these two types of crushing layouts can depend on different variables, including the composition of the material being processed, the amount of space available on a job site, or even the funds allotted for acquiring crushing equipment.

As open circuit layouts often require numerous machines for processing material, it can sometimes require more of an investment to obtain equipment and a larger amount of space to install it on the job. However, as open circuit layouts rarely return material for additional processing, they can be valuable in achieving maximum efficiency.

On the other hand, closed circuit layouts, like most portable crushing plants, are an affordable alternative and comparatively compact. Additionally, for certain types of abrasive material, it can be useful to utilize a return-feed system in order to effectively reduce the material being processed.

Eagle Crusher manufactures a comprehensive portfolio of both open- and closed-circuit portable plants and crushing equipment so that, no matter the circumstances, you are able to crush what needs crushed as efficiently possible. For more information on our products, contact us to speak with a Team Eagle representative.

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Previous Posts

Which Screening Setup Can Optimize Your Crushing Operation?

Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product. With so many options and...

Eagle Crusher Company Updates – April 2021

Eagle Crusher Names New Del. and MD. Crushing and Screening Plant Distributor Eagle Crusher Co., Inc. is proud to announce GT Mid Atlantic as the new Eagle Crusher distributor for the states of Delaware and Maryland. The company will represent Eagle Crusher’s full...

Following Lockout-Tagout Procedure to Protect Crushing Personnel

In order to protect team members who are performing maintenance on crushing equipment like portable plants, energy must be completely removed and disconnected from relevant components to make maintenance safe through a process known as an isolation procedure or more...

Optimize Your Crushing with Eagle Crusher’s Configurable Designs

Working in the crushing industry can lead to some unique challenges on the job site. How to best lay out equipment to optimize production? What type of crushers are needed to reduce the material efficiently? Will one crusher be enough for the job? Eagle Crusher is...

Properly Feeding Material for Crushing

On a crushing site, there are many moving pieces and parts that work together to ensure that production is optimized and remains issue-free, like the loaders, the crushers, screening plants, conveyors, etc. Loaders transporting material to the crusher have the...

Reselling Portable Plants & Buying Preowned Crushing Equipment

Portable crushing plants like those that Eagle Crusher manufactures are engineered to be high quality and heavy-duty products in order to withstand the extreme amounts of wear and tear associated with crushing and screening materials like aggregate, concrete, and...

Eagle Crusher Company Updates – March 2021

Eagle Crusher Exhibits at C&D World 2021 The Eagle Crusher sales team exhibited our comprehensive line of crushing equipment and services at the C&D World 2021 Conference & Exhibition, hosted at the AT&T Hotel and Conference Center on March 21...

Wearing PPE and Crushing Safely

Heavy material like aggregate and concrete blocks can move around a crushing site quickly, from the loader, into an impactor, and out across conveyor belts. All of this moving material, paired with the site’s heavy machinery, can present job hazards. Crushing teams...

Powerful Portable Crushing Plants for C&D Recycling

Recycling materials like concrete and asphalt collected from construction and demolition waste through the use of crushing equipment like portable plants is an industry that has seen tremendous success for its positive environmental impact and cost-saving results....

Sorting Rebar and Metal Contaminants When Crushing Concrete

In the crushing industry, C&D recycling has grown in popularity in recent years for its significant waste-saving results; millions of tons of concrete and asphalt are able to be diverted from landfills every year which results in big savings for companies and...

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