Everything You Need to Know About Eagle Crusher’s MaxRAP System

Sep 9, 2020

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For many asphalt plants, it may be valuable to consider crushing and screening your own RAP onsite, eliminating excess handling of the material, relying on others to crush, and inconsistent production—all in all, ensuring the optimal efficiency and quality control that you desire.

Eagle Crusher’s extensive experience in the reclaimed asphalt pavement (RAP) industry has led to the development of an onsite RAP system, the MaxRAP System, for crushing and precise screening for product consistency, productivity, and profitability.

Everything You Need to Know About Eagle Crusher's MaxRAP System

The Eagle Crusher MaxRAP System is able to integrate seamlessly with any asphalt plant automation as our team of engineers are able to design an onsite RAP system that meets the needs of your company’s unique specifications.

Team Eagle offers standard MaxRAP System models for common asphalt plant configurations. The UM-05 with 5×16 screen MaxRAP System is designed for a 400TPH drum mix plant, and the UM-25 with 6×20 screen MaxRAP System is designed for a 600TPH drum mix plant.

Our powerful onsite RAP system is engineered and manufactured to produce highly uniform cubicle spec product with a minimum of white rock and a minimum of fines, providing you with the consistent and high-quality product that you expect.

The MaxRAP System easily allows you to switch from top to base material production from its control house, and its actuated diverter chutework allows multi-feature deck selection, blending and bypass—giving you complete control over your production.

Furthermore, the onsite RAP system features a calibration chute for sampling that verifies the mix-design spec requirements are correct. An under-screen product conveyor to cross conveyor feeds to the drum mix feed conveyor for final processing and mixing.

Customizable and versatile, the Eagle Crusher MaxRAP System is also able to be utilized for screening purposes only with all materials being conveyed to stockpile—meeting whatever needs you may have.

Additional features of the MaxRAP System include:

• Actuated chutework that allows options for the raw feed material to be: retained on the top screen deck to be crushed; retained on the top and middle screen deck to be crushed; diverted to either the top or middle screen deck; or, all the screen decks may be diverted from the crusher to stockpile

• A side-discharge conveyor from the crusher that may be used for stockpiling or returned to another conveyor for re-circulating back to the plant screen for resizing

• Service friendly design: the screening process can continue while the crusher is removed from circuit; the screen chute system folds out of the way for ease of changing the screen cloth; the screen service platforms are positioned on both sides of the screen for ease of maintenance

• The industry’s only LIFETIME ROTOR WARRANTY on its solid-steel, three-bar, sculptured rotor—the industry’s heaviest—to keep you up and crushing (North America only)

For complete product specifications of the MaxRAP System, please contact a Team Eagle sales representative.

Serious Projects Demand Eagle Crusher.

Eagle Crusher consistently leads the industry in new product innovations. We stand by our products with unsurpassed service and support to make your job easier.

Get serious. Get Eagle Crusher.

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Previous Posts

Magnets and Crushing: Inline or Cross Belt

Concrete recycling is on the rise, as construction and demolition waste is increasingly being diverted from landfills and being crushed and reused for new projects. Consequently, having the ability to efficiently sort through concrete rubble for rebar and other metal...

The Importance of Conveyor Safety

Regarded as the lifelines of any crushing operation, conveyor systems are some of the most valuable machines on the job site as they are designed to quickly transport bulk product from one point to another in order to greatly reduce the time spent manually handling...

Getting The Best From Your Impact Crusher

The crushing market caters to a wide range of material processing industries, like aggregate, asphalt, and concrete and demolition recycling, that handle an even wider range of materials, including limestone, concrete, and gravel, among many others. Yet, all crusher...

Crushing Safely in the Summer Season

As the summer months arrive in North America, operating portable crushing and screening plants on a job site outdoors can become more demanding as exposure to high temperatures introduce new safety hazards to team members. Dangers that are inherent to hot weather like...

Managing Horizontal Shaft Impactor (HSI) Curtain Wear

On a crushing job, every machine and piece of crushing equipment works together to contribute to the success of production. However, it is necessary to recognize that certain components of equipment like portable plants should require extra care to achieve that...

Optimizing Stockpiling on the Crushing Site

Striking the right balance between producing a quality aggregate product and maximizing operational efficiency is a familiar challenge on any crushing site. To achieve harmony, the right equipment needs to be set up and configured to account for any variables that...

Eagle Crusher Company Updates – May 2021

Eagle Crusher Launches New Company Website Eagle Crusher is pleased to announce the launch of our new company website that is designed to better help users find the right crushing and screening products for their operations. An industry leader for more than 100 years,...

Preventing Pinch Points and Finger Hazards While Crushing

Portable crushing and screening plants are engineered with the safety of its operators and others in mind. Just as well, potential safety hazards like pinch points and finger injuries can be prevented on the job site by properly training team members and following...

Screening Plants and Systems for Serious Crushing Projects

The most effective crushing operations are often complemented by an appropriate configuration of screening plants and systems that can best sort and stockpile the material being processed as efficiently possible. Eagle Crusher manufactures a comprehensive range of...

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