Everything You Need to Know About Eagle Crusher’s MaxRAP System

Sep 9, 2020

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For many asphalt plants, it may be valuable to consider crushing and screening your own RAP onsite, eliminating excess handling of the material, relying on others to crush, and inconsistent production—all in all, ensuring the optimal efficiency and quality control that you desire.

Eagle Crusher’s extensive experience in the reclaimed asphalt pavement (RAP) industry has led to the development of an onsite RAP system, the MaxRAP System, for crushing and precise screening for product consistency, productivity, and profitability.

Everything You Need to Know About Eagle Crusher's MaxRAP System

The Eagle Crusher MaxRAP System is able to integrate seamlessly with any asphalt plant automation as our team of engineers are able to design an onsite RAP system that meets the needs of your company’s unique specifications.

Team Eagle offers standard MaxRAP System models for common asphalt plant configurations. The UM-05 with 5×16 screen MaxRAP System is designed for a 400TPH drum mix plant, and the UM-25 with 6×20 screen MaxRAP System is designed for a 600TPH drum mix plant.

Our powerful onsite RAP system is engineered and manufactured to produce highly uniform cubicle spec product with a minimum of white rock and a minimum of fines, providing you with the consistent and high-quality product that you expect.

The MaxRAP System easily allows you to switch from top to base material production from its control house, and its actuated diverter chutework allows multi-feature deck selection, blending and bypass—giving you complete control over your production.

Furthermore, the onsite RAP system features a calibration chute for sampling that verifies the mix-design spec requirements are correct. An under-screen product conveyor to cross conveyor feeds to the drum mix feed conveyor for final processing and mixing.

Customizable and versatile, the Eagle Crusher MaxRAP System is also able to be utilized for screening purposes only with all materials being conveyed to stockpile—meeting whatever needs you may have.

Additional features of the MaxRAP System include:

• Actuated chutework that allows options for the raw feed material to be: retained on the top screen deck to be crushed; retained on the top and middle screen deck to be crushed; diverted to either the top or middle screen deck; or, all the screen decks may be diverted from the crusher to stockpile

• A side-discharge conveyor from the crusher that may be used for stockpiling or returned to another conveyor for re-circulating back to the plant screen for resizing

• Service friendly design: the screening process can continue while the crusher is removed from circuit; the screen chute system folds out of the way for ease of changing the screen cloth; the screen service platforms are positioned on both sides of the screen for ease of maintenance

• The industry’s only LIFETIME ROTOR WARRANTY on its solid-steel, three-bar, sculptured rotor—the industry’s heaviest—to keep you up and crushing (North America only)

For complete product specifications of the MaxRAP System, please contact a Team Eagle sales representative.

Serious Projects Demand Eagle Crusher.

Eagle Crusher consistently leads the industry in new product innovations. We stand by our products with unsurpassed service and support to make your job easier.

Get serious. Get Eagle Crusher.

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• Highest productivity and profits
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• Celebrating 100+ years of service

Previous Posts

Which Blow Bars Are Right For You?

Which blow bars are right for your job? Blow bars are thick slabs of metal, typically some mixture of chrome, that are cast for the purpose of effectively breaking apart material like asphalt, concrete, limestone, etc. Often in sets of 3 or 4, blow bars are inserted...

Mobile Vs Portable Rock Crushers: The Pros and Cons

Mobile Vs Portable Rock Crushers: The Pros and Cons We all know that different material processing jobs present unique challenges and with the current world market, buying the right crushing equipment is critical to keeping your company up and crushing. One of the...

Staying Safe During Warm Weather Crushing

Staying Safe During Warm Weather Crushing As the summer months roll in, bringing higher temperatures and more sun exposure with it, operating portable crushing and screening plants at outdoor locations can become more demanding and introduce new safety hazards to team...

Why It Is Important To Have Critical Spares On Hand

Why It Is Important To Have Critical Spares On Hand Downtime is the enemy to productivity when you have a job to do, so you want to be prepared by keeping critical spares on hand. Having critical spares on hand allows for the minimal downtime of replacing the part in...

What Are Crushers?

What Are Crushers? Crushers are machines designed to reduce large materials, typically rocks, concrete or asphalt, into smaller materials for purposes of sizing, recycling, reduction, and more. These crushers are typically found in quarries, mines, recycling...

Eagle Crusher at World of Asphalt / AGG1 2022

Did you miss Eagle Crusher at World of Asphalt / AGG1? No worries, we’ve got you covered. Eagle Crusher was one of the 440 companies showing at the record-breaking World of Asphalt / AGG1 in Nashville, Tennessee this year. With over 11,000 attendees, Eagle Crusher was...

How To Startup Your Crushing Equipment This Spring

How To Startup Your Eagle Crusher Crushing Equipment This Spring Now that Spring is officially here, that means warmer temperatures to help with the startup of the plants that were inactive over the winter. Your service manuals and vendor books have more detailed...

All You Need To Know About The UltraMax® 69X

All you need to know about the UltraMax® 69X in one place. From horizontal shaft impactors to jaw crushers, Eagle Crusher manufactures some of the toughest and most powerful crushing equipment on the market, empowering producers to conquer any size crushing project....

Why Choose Eagle Crusher?

Why choose Eagle Crusher? Let’s face it, heavy equipment like rock crushers can be expensive, so a lot of time is likely to be spent on researching  equipment as well as the companies that manufacture them before you put the ink to paper. At Eagle Crusher, we...

Introducing the RapiDeploy® 1000

At Eagle Crusher, we pride ourselves in developing products that meet our customers needs. That’s why we’ve taken our popular RapiDeploy® 500 plant and enlarged it: Introducing the RapiDeploy® 1000 The RapiDeploy® 1000 features our powerful Ultramax® UM-15 impactor...

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