Minimizing Spillage While Crushing and Conveying Material

Jun 5, 2020

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In the business of crushing materials like aggregate and demolition waste, maintaining the flow of this loose material through a crushing and conveying system is an important responsibility. Proper care must be taken to reduce issues like spillage, or the accumulation of excess material alongside components like conveyors.

Spillage is a common occurrence in the crushing industry and can present safety hazards for team members on the job—in addition to causing wear on crushing equipment and its components, ultimately increasing the risk of unnecessary downtime and unexpected costs.

Some of the safety hazards that spillage can present include falling debris, as spillage often occurs from improperly aligned or unsupported conveyor belts overhead. As the debris accumulates below the conveyors, it can also serve as a tripping hazard for unsuspecting team members.

There are a handful of variables that can be assessed and corrected in the effort to minimize spillage. For example, ensuring that conveyor belts are centrally aligned to avoid off-tracking is often the best way to prevent spillage. Material should travel along conveyors as centrally loaded as possible.

Also, regularly reviewing the condition of conveyor belts to affirm that they remain sag-free and properly supported is another effective approach to combating spillage. Conveyor belts should travel straight and steadily while transporting material.

Cleaning components like belt scrapers help to remove pesky excess material and dust as a mitigation of material buildup on conveyor belts. It is highly encouraged to routinely inspect your conveyor’s belt scrapers to ensure that they are effectively removing persistent debris.

As you likely can tell, the common thread through all of these recommendations for minimizing spillage is the regular maintenance and servicing of your crusher’s components—with special attention being paid to conveyor belts.

However, even with the most routinely maintained crushing equipment, small amounts of spillage can sometimes be unavoidable. In these instances, frequently clearing these areas of buildup and safeguarding your equipment and team members against debris should be a priority.

If you are facing persistent spillage on the job, Team Eagle is here to help. We invite you to contact an Eagle Crusher representative from our service department who can recommend helpful solutions for maintaining your equipment to keep your team up and crushing.

This article does not serve as an official safety recommendation by Eagle Crusher and should not be viewed as such. All relevant staff should consult their owner’s manual before operating Eagle Crusher equipment, or any other manufacturer’s equipment, and comply with the safety guidelines therein.

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Previous Posts

Magnets and Crushing: Inline or Cross Belt

Concrete recycling is on the rise, as construction and demolition waste is increasingly being diverted from landfills and being crushed and reused for new projects. Consequently, having the ability to efficiently sort through concrete rubble for rebar and other metal...

The Importance of Conveyor Safety

Regarded as the lifelines of any crushing operation, conveyor systems are some of the most valuable machines on the job site as they are designed to quickly transport bulk product from one point to another in order to greatly reduce the time spent manually handling...

Getting The Best From Your Impact Crusher

The crushing market caters to a wide range of material processing industries, like aggregate, asphalt, and concrete and demolition recycling, that handle an even wider range of materials, including limestone, concrete, and gravel, among many others. Yet, all crusher...

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As the summer months arrive in North America, operating portable crushing and screening plants on a job site outdoors can become more demanding as exposure to high temperatures introduce new safety hazards to team members. Dangers that are inherent to hot weather like...

Managing Horizontal Shaft Impactor (HSI) Curtain Wear

On a crushing job, every machine and piece of crushing equipment works together to contribute to the success of production. However, it is necessary to recognize that certain components of equipment like portable plants should require extra care to achieve that...

Optimizing Stockpiling on the Crushing Site

Striking the right balance between producing a quality aggregate product and maximizing operational efficiency is a familiar challenge on any crushing site. To achieve harmony, the right equipment needs to be set up and configured to account for any variables that...

Eagle Crusher Company Updates – May 2021

Eagle Crusher Launches New Company Website Eagle Crusher is pleased to announce the launch of our new company website that is designed to better help users find the right crushing and screening products for their operations. An industry leader for more than 100 years,...

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Portable crushing and screening plants are engineered with the safety of its operators and others in mind. Just as well, potential safety hazards like pinch points and finger injuries can be prevented on the job site by properly training team members and following...

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