Which Screening Setup Can Optimize Your Crushing Operation?

May 7, 2021

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Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product.

With so many options and layouts, how can producers determine which screening setup will benefit them the most and optimize operations? There are a handful of variables that can influence the screening configuration of a portable plant or crushing project.

Which Screening Setup Can Optimize Your Crushing Operation?

Foremost, it is important for aggregate producers or C&D recyclers to explore the fundamentals of the job before them. One of the key factors that can dictate which screening setup will be most valuable is how many differently sized products is desired in the end.

For example, if a portable plant utilizes more screening features such as a 3-deck versus a 2-deck screening setup, it will be able to separate product into more uniquely sized stockpiles. Therefore, if a producer is only needing to generate a minimum number of sizes, it can be worthwhile to invest in a portable plant with less screening capabilities.

Furthermore, for producers who are looking to generate a wider number of product sizes, not only will the number of screens on a portable plant or on a crushing job benefit their business, but how those screens are laid out throughout production will help to streamline operations.

For example, many of the portable crushing plants that Eagle Crusher manufactures feature a hopper with a grizzly deck that is able to remove fines or even certain sized material before crushing, depending on the type of grizzly deck.

Laying out your screening equipment in an efficient order, like utilizing grizzly decks or even separate screening plants, can help to eliminate redundant crushing and screening that can become a hindrance to optimizing the flow of production.

For more information about which screening configurations can help optimize your crushing operation, we encourage you to contact Eagle Crusher and speak with a Team Eagle representative.

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Previous Posts

Which Blow Bars Are Right For You?

Which blow bars are right for your job? Blow bars are thick slabs of metal, typically some mixture of chrome, that are cast for the purpose of effectively breaking apart material like asphalt, concrete, limestone, etc. Often in sets of 3 or 4, blow bars are inserted...

Mobile Vs Portable Rock Crushers: The Pros and Cons

Mobile Vs Portable Rock Crushers: The Pros and Cons We all know that different material processing jobs present unique challenges and with the current world market, buying the right crushing equipment is critical to keeping your company up and crushing. One of the...

Staying Safe During Warm Weather Crushing

Staying Safe During Warm Weather Crushing As the summer months roll in, bringing higher temperatures and more sun exposure with it, operating portable crushing and screening plants at outdoor locations can become more demanding and introduce new safety hazards to team...

Why It Is Important To Have Critical Spares On Hand

Why It Is Important To Have Critical Spares On Hand Downtime is the enemy to productivity when you have a job to do, so you want to be prepared by keeping critical spares on hand. Having critical spares on hand allows for the minimal downtime of replacing the part in...

What Are Crushers?

What Are Crushers? Crushers are machines designed to reduce large materials, typically rocks, concrete or asphalt, into smaller materials for purposes of sizing, recycling, reduction, and more. These crushers are typically found in quarries, mines, recycling...

Eagle Crusher at World of Asphalt / AGG1 2022

Did you miss Eagle Crusher at World of Asphalt / AGG1? No worries, we’ve got you covered. Eagle Crusher was one of the 440 companies showing at the record-breaking World of Asphalt / AGG1 in Nashville, Tennessee this year. With over 11,000 attendees, Eagle Crusher was...

How To Startup Your Crushing Equipment This Spring

How To Startup Your Eagle Crusher Crushing Equipment This Spring Now that Spring is officially here, that means warmer temperatures to help with the startup of the plants that were inactive over the winter. Your service manuals and vendor books have more detailed...

All You Need To Know About The UltraMax® 69X

All you need to know about the UltraMax® 69X in one place. From horizontal shaft impactors to jaw crushers, Eagle Crusher manufactures some of the toughest and most powerful crushing equipment on the market, empowering producers to conquer any size crushing project....

Why Choose Eagle Crusher?

Why choose Eagle Crusher? Let’s face it, heavy equipment like rock crushers can be expensive, so a lot of time is likely to be spent on researching  equipment as well as the companies that manufacture them before you put the ink to paper. At Eagle Crusher, we...

Introducing the RapiDeploy® 1000

At Eagle Crusher, we pride ourselves in developing products that meet our customers needs. That’s why we’ve taken our popular RapiDeploy® 500 plant and enlarged it: Introducing the RapiDeploy® 1000 The RapiDeploy® 1000 features our powerful Ultramax® UM-15 impactor...

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