Which Screening Setup Can Optimize Your Crushing Operation?

May 7, 2021

Recent Posts

Managing Horizontal Shaft Impactor (HSI) Curtain Wear

On a crushing job, every machine and piece of crushing equipment works together to contribute to the success of production. However, it is necessary to recognize that certain components of equipment like portable plants should require extra care to achieve that...

Optimizing Stockpiling on the Crushing Site

Striking the right balance between producing a quality aggregate product and maximizing operational efficiency is a familiar challenge on any crushing site. To achieve harmony, the right equipment needs to be set up and configured to account for any variables that...

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Preventing Pinch Points and Finger Hazards While Crushing

Portable crushing and screening plants are engineered with the safety of its operators and others in mind. Just as well, potential safety hazards like pinch points and finger injuries can be prevented on the job site by properly training team members and following...

Screening Plants and Systems for Serious Crushing Projects

The most effective crushing operations are often complemented by an appropriate configuration of screening plants and systems that can best sort and stockpile the material being processed as efficiently possible. Eagle Crusher manufactures a comprehensive range of...

Eagle Crusher Company Updates – April 2021

Eagle Crusher Names New Del. and MD. Crushing and Screening Plant Distributor Eagle Crusher Co., Inc. is proud to announce GT Mid Atlantic as the new Eagle Crusher distributor for the states of Delaware and Maryland. The company will represent Eagle Crusher’s full...

Following Lockout-Tagout Procedure to Protect Crushing Personnel

In order to protect team members who are performing maintenance on crushing equipment like portable plants, energy must be completely removed and disconnected from relevant components to make maintenance safe through a process known as an isolation procedure or more...

Optimize Your Crushing with Eagle Crusher’s Configurable Designs

Working in the crushing industry can lead to some unique challenges on the job site. How to best lay out equipment to optimize production? What type of crushers are needed to reduce the material efficiently? Will one crusher be enough for the job? Eagle Crusher is...

Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product.

With so many options and layouts, how can producers determine which screening setup will benefit them the most and optimize operations? There are a handful of variables that can influence the screening configuration of a portable plant or crushing project.

Which Screening Setup Can Optimize Your Crushing Operation?

Foremost, it is important for aggregate producers or C&D recyclers to explore the fundamentals of the job before them. One of the key factors that can dictate which screening setup will be most valuable is how many differently sized products is desired in the end.

For example, if a portable plant utilizes more screening features such as a 3-deck versus a 2-deck screening setup, it will be able to separate product into more uniquely sized stockpiles. Therefore, if a producer is only needing to generate a minimum number of sizes, it can be worthwhile to invest in a portable plant with less screening capabilities.

Furthermore, for producers who are looking to generate a wider number of product sizes, not only will the number of screens on a portable plant or on a crushing job benefit their business, but how those screens are laid out throughout production will help to streamline operations.

For example, many of the portable crushing plants that Eagle Crusher manufactures feature a hopper with a grizzly deck that is able to remove fines or even certain sized material before crushing, depending on the type of grizzly deck.

Laying out your screening equipment in an efficient order, like utilizing grizzly decks or even separate screening plants, can help to eliminate redundant crushing and screening that can become a hindrance to optimizing the flow of production.

For more information about which screening configurations can help optimize your crushing operation, we encourage you to contact Eagle Crusher and speak with a Team Eagle representative.

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Previous Posts

Managing Horizontal Shaft Impactor (HSI) Curtain Wear

On a crushing job, every machine and piece of crushing equipment works together to contribute to the success of production. However, it is necessary to recognize that certain components of equipment like portable plants should require extra care to achieve that...

Optimizing Stockpiling on the Crushing Site

Striking the right balance between producing a quality aggregate product and maximizing operational efficiency is a familiar challenge on any crushing site. To achieve harmony, the right equipment needs to be set up and configured to account for any variables that...

Eagle Crusher Company Updates – May 2021

Eagle Crusher Launches New Company Website Eagle Crusher is pleased to announce the launch of our new company website that is designed to better help users find the right crushing and screening products for their operations. An industry leader for more than 100 years,...

Preventing Pinch Points and Finger Hazards While Crushing

Portable crushing and screening plants are engineered with the safety of its operators and others in mind. Just as well, potential safety hazards like pinch points and finger injuries can be prevented on the job site by properly training team members and following...

Screening Plants and Systems for Serious Crushing Projects

The most effective crushing operations are often complemented by an appropriate configuration of screening plants and systems that can best sort and stockpile the material being processed as efficiently possible. Eagle Crusher manufactures a comprehensive range of...

Eagle Crusher Company Updates – April 2021

Eagle Crusher Names New Del. and MD. Crushing and Screening Plant Distributor Eagle Crusher Co., Inc. is proud to announce GT Mid Atlantic as the new Eagle Crusher distributor for the states of Delaware and Maryland. The company will represent Eagle Crusher’s full...

Following Lockout-Tagout Procedure to Protect Crushing Personnel

In order to protect team members who are performing maintenance on crushing equipment like portable plants, energy must be completely removed and disconnected from relevant components to make maintenance safe through a process known as an isolation procedure or more...

Optimize Your Crushing with Eagle Crusher’s Configurable Designs

Working in the crushing industry can lead to some unique challenges on the job site. How to best lay out equipment to optimize production? What type of crushers are needed to reduce the material efficiently? Will one crusher be enough for the job? Eagle Crusher is...

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