Which Screening Setup Can Optimize Your Crushing Operation?

May 7, 2021

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Portable plants and other crushing equipment can come in many shapes and sizes depending on the needs of a producer. Just as integral to a crushing operation as an impactor or jaw crusher are the screens being utilized to sort product.

With so many options and layouts, how can producers determine which screening setup will benefit them the most and optimize operations? There are a handful of variables that can influence the screening configuration of a portable plant or crushing project.

Which Screening Setup Can Optimize Your Crushing Operation?

Foremost, it is important for aggregate producers or C&D recyclers to explore the fundamentals of the job before them. One of the key factors that can dictate which screening setup will be most valuable is how many differently sized products is desired in the end.

For example, if a portable plant utilizes more screening features such as a 3-deck versus a 2-deck screening setup, it will be able to separate product into more uniquely sized stockpiles. Therefore, if a producer is only needing to generate a minimum number of sizes, it can be worthwhile to invest in a portable plant with less screening capabilities.

Furthermore, for producers who are looking to generate a wider number of product sizes, not only will the number of screens on a portable plant or on a crushing job benefit their business, but how those screens are laid out throughout production will help to streamline operations.

For example, many of the portable crushing plants that Eagle Crusher manufactures feature a hopper with a grizzly deck that is able to remove fines or even certain sized material before crushing, depending on the type of grizzly deck.

Laying out your screening equipment in an efficient order, like utilizing grizzly decks or even separate screening plants, can help to eliminate redundant crushing and screening that can become a hindrance to optimizing the flow of production.

For more information about which screening configurations can help optimize your crushing operation, we encourage you to contact Eagle Crusher and speak with a Team Eagle representative.

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Previous Posts

Understanding the financial programs available to you

Understanding the financial programs available to you For the past decade, interest rates have been at historical lows, however with increasing interest rates and inflation, new equipment prices might come as a shock. The use of the proper financial programs can help...

Counting Down to CONEXPO-CON/AGG 2023

Counting Down to CONEXPO-CON/AGG 2023 Eagle Crusher is excited to be exhibiting at CONEXPO-CON/AGG and to celebrate being only 4 months away from CONEXPO-CON/AGG, we’re taking a look at our last four times exhibiting at CONEXPO-CON/AGG.   2020 Exhibiting at...

Maximizing Your Crushing Equipment Layout

Maximizing Your Crushing Equipment Layout There’s no time to waste when it comes to crushing your production output goals, so you want to make sure your crushing equipment layout is right for the job. That’s why we’re taking a closer look into the layout of your...

Preparing for Cold Crushing

Preparing for Cold Crushing It’s that time of the year again, where temperatures in the northern hemisphere start to drop. You know that crushing in the cold, or shutting down your operation, isn’t too far away. The easiest way for your operation to freeze is by not...

A History of Eagle Crusher Manufacturing

A History of Eagle Crusher Manufacturing on National Manufacturing Day October 7th is National Manufacturing Day, and on this important day for American manufacturing, we wanted to share a little bit of history on our more that 100 years of manufacturing crushing,...

CONEXPO-CON/AGG Preparation

The 6-month mark to CONEXPO-CON/AGG has officially been passed, but your preparations shouldn’t be at a stand-still. Now is the time to check these items off your list to relieve you from the stress of planning and to save the most money. It’s easy to stay...

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Maximizing profit by choosing between renting and owning equipment Just like with all heavy machinery, the decision to obtain a piece of equipment is not an easy one. Specifically, the decision between buying or renting crushing equipment as it could mean the...

The Power of the Jaw Crusher

The Power of the Jaw Crusher While there are many different types of crushers to accomplish a variety of tasks, they generally fall within two types, impact crushers and compression crushers. One of the most common compression crushers on the market today are jaw...

Optimizing Hopper Feeder Safety

Optimizing Hopper Feeder Safety No matter how well crushing machines are designed to protect their operators from injury, manufacturers can never completely safeguard for moments of error, oversight, and even disregard. While it may be tempting to cut corners in order...

The Importance of Asphalt Recycling and Crushing

The Importance of Asphalt Recycling and Crushing We are all familiar with asphalt, driving on 4 million miles of road in the continuous United States, but did you know about the reclaiming asphalt pavement (RAP) process and how it saves you millions of dollars in...

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